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Batch 360™: AI-Enabled Production Optimization

Can You Attain the "Golden Batch"?

Operators have difficulty consistently manufacturing high quality batches within specifications. Identifying when a batch is out of control can be a challenge.

It is essential to be able to quickly analyze each batch, identify root causes for poor performance and learn the right settings to generate a “golden batch”.

Process Engineers are typically tasked with this exercise, but the tools are either not available, or if they are, need a lot of data to perform SPC – which takes time.

In effect you are running blind.

  • Poor quality of the batch can impact throughput and overall cost of a plant
  • Downstream products can be impacted if the batch is bad and not contained
  • Delays in quickly Identifying deviations can result in costly wastes of time and product loss

Batch 360 Solution

Batch 360 is an AI-enabled batch optimization solution that can be applied to nearly every type of manufacturing industry. Process steps and production data are connected, collected and AI-analyzed so your plant can consistently produce at optimal throughput and quality.

  • Characterizing of Golden Batch by correlating input variables (KPIVs) and output variables (KPOVs)
  • Predictive capability extracts previously undetermined factors to ideal production conditions
  • Auto-identification of Golden Batch based on KPIVs only for subsequent runs
  • Speeds up visual batch inspection
  • Identifies issues in near real time
  • Historized data (including CTQ metrics)
  • Root Cause Analysis
  • Inline identification of process drift
  • In-situ identification of potential scrap
  • Establish an Electronic Batch Record in the format of your choice
  • Work instructions sent to operator stations
  • Scalable framework
  • Fast implementation / Time to Value
  • Platform-neutral integrations
  • Per-plant pricing - Unlimited tags
  • Purpose-built AI models for industrial process
  • High responsiveness (low latency)

How it works

  • Input known variables characterizing your ideal production conditions
  • Operators prompted for proper procedures for current run
  • Real-time monitoring
  • Runtime data is historized and analyzed
  • AI optimizes Batch Characterization

EurekaAI Platform

Batch 360 runs on the secure, scalable, flexible, and performant EurekaAI Industrial Platform. The platform is available on the cloud, in a private data center, or entirely on-premise. It leverages proven open-source technologies along with proprietary components that are built to tackle the unique challenges of industrial data.

Platform
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