Case Studies & White Papers
Asset Performance Management & Process Optimization Case Studies
APM 360™ Solution for a Top 5 Global Industrial Gases Manufacturer
Rotating equipment like motors and compressors form the core assets of industrial gases segment, hence SymphonyAI Industrial’s APM 360™ becomes pivotal in predictive and prescriptive analytics of these critical assets.
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APM 360™ for Electrical Systems
The APM 360™ Anomaly Detection Engine (ADE) can be used to monitor electrical systems for potential faults, anomalies, or changes in operating conditions. It does this by using deep learning algorithms that learn the behaviour of the system from historical data.
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SymphonyAI Industrial - Cement Plant Asset Health Solutions
The rotary kiln in a cement plant is amongst the largest type of rotating machines erected and subjected to extreme temperatures, atmospheric conditions, varying loads and other operating conditions which affect its wear, alignment, life and overall asset health and safety.
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Milling circuit reliability and optimization with Performance 360™
The milling circuit is a critical system that often determines the production capacity of mining, metals, and mineral operations. It handles the grinding of hard ores and is subject to large forces that can damage large, expensive equipment if not controlled appropriately.
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Glass furnace optimization with Performance 360™
Glass is a highly versatile product that is used in everything from packaging to construction but its manufacturing process has highly energy intensive steps that are often difficult to control.
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Monitoring large air compressors in a petrochemical plant using APM 360™
Petrochemicals are one of the backbones of modern civilization. The manufacturing processes used to produce them are often complex and rely on well controlled chemical reactions.
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Optimal Maintenance Scheduler
SymphonyAI Industrial offers a generic maintenance optimisation framework — the Optimal Maintenance Scheduler (OMS) — that can be used to determine the optimal maintenance schedule for a wide variety of systems.
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Case Study - Oil whirl in a ships service turbo generator
There are several instances during our day-to-day routines that we notice something out of place, or in some cases just plain wrong...
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Case Study - Managing Critical Roll Bearing Deterioration
Mill technicians at Orchids Paper in Pryor, OK, suspected that two roll bearings were deteriorating on their most critical paper machine...
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Case Study - Low Speed Drum Hoist Bearing Monitoring System
At a large potash mine in Esterhazy, Saskatchewan, Canada, a 19.5 ft. diameter drum hoist, rotating at 60 RPM, is used to bring freshly mined material to the surface by raising and lowering two loading sleds...
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Case Study - Keeping the Mail Moving
In an ongoing effort to increase machine reliability and reduce overall costs, the USPS Maintenance Technical Support Center in Norman, Oklahoma initiated a project to provide the BMC maintenance offices with vibration analysis....
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Case Study - Increased Operating Margins for Automotive Industry with PdM
Like many batch manufacturers, HallStar’s manufacturing operations historically relied on paper-based processes that give way grudgingly to automated systems....
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Case Study - HallStar
Like many batch manufacturers, HallStar’s manufacturing operations historically relied on paper-based processes that give way grudgingly to automated systems....
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Case Study - ExpertALERT™ Automated Diagnostics Performance
As part of a service agreement, York International was required to provide the University of Pennsylvania power plant with a vibration analysis survey on its 210 ton chiller....
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Case Study - Diagnosing a low-speed gearbox problem
SymphonyAI Industrial was called on to help in the diagnosis of a suspected gearbox problem in a large plant connected with the paper industry...
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Case Study - Conoco Phillips Ferndale Condition Monitoring Success
Dating back to 1991, the Conoco Philips Ferndale plant had no formal vibration monitoring program and employed a reactive approach to maintenance...
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Case Study - Can automation of diagnostics make a difference?
Three mechanical engineers whose main job responsibility has been to analyze vibration data for the past 2-4 years were each given data on 332 machines to analyze...
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Case Study - Automated out-of-control action plans drives 400% in reduction of unplanned downtime
A high-value electronics manufacturer was experiencing significant downtime driven by out-of-control process (OCAP) alerts.
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Case Study - Analyst detects bearing failure from 2,300 miles away
When a bearing in a roll stand gearbox failed without warning, a major US specialty steel producer escaped major gear damage and lengthy downtime thanks to cloud computing.
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