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Asset Performance Management

Combines process information with high frequency vibration to provide asset prediction & prescription.

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APM 360™

Modern AI and FMEA

APM 360™ is focused on optimizing the performance of assets to increase reliability and availability, minimize costs, and reduce operational risks. Outcomes include increased asset availability by as much as 5%, reduced reactive maintenance by 10-40% and up to 10% in inventory cost reduction. APM 360™ leverages machine-learning based on artificial intelligence to detect anomalies and take into account complex, dynamic behavioral machinery patterns and contextual data relating to the manufacturing process at large.

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Advanced Asset Analytics

Main Dashboard
Asset Dashboard
Asset Health Score
Asset Alerts
Asset Alerts Activity
Asset Anomaly Score
Asset Analytics
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Watch An APM 360 Demo

Preview the software with examples as seen by the end user, presented by Sudeep Gowrishankar, SymphonyAI Industrial's Sr Product Manager.

Key Technology Differentiators

  • Harnessing of Process and high frequency vibrations to AI models for high fidelity predictions and wide fault coverage
  • Unsupervised AI models to detect unknown unknowns and not just known defects based on pattern recognition
  • Self-tuning adaptive AI models that self-train based on auto-detection of maintenance events and/or major process changes
  • FMEA Engine for cause advisory and actionable recommendations

APM 360™ Key Features

Asset Health Intelligence
    • Asset Health Score for asset and plant
    • Asset Performance Degradation
Real-time Asset Monitoring
    • Asset templates for rotating & static equipment
    • Predictive Analysis, early detection of asset anomaly
    • FMEA Library for cause determination and corrective action
Predictive Maintenance
    • Predictive maintenance advisory
    • Maintenance KPI prediction, i.e.: MTBF, MTBM
    • Digital twins for What-if analysis – run-time extension, failure prediction


SAAI’s Asset Templates cover major assets:

Rotary Assets:
    • Motors
    • Pumps
    • Fans
    • Blowers
    • Compressors
    • Turbines
    • Engines
Static Assets:
    • Furnaces
    • Columns
    • Heaters
    • Heat Exchangers
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APM 360™ User Panel Discussion Videos

Data Driven Decision Making

NRG Energy & Logan Aluminum - 4 Min

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ROI & Process Change

Logan Aluminum, Nippon Gases, NRG - 5 Min

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AI-based Multivariate Analysis

Nippon Gases - 2 Min

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New Technology Challenges

Nippon Gases - 2 Min

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New Technology Benefits

Nippon Gases - 2 Min

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Avoiding Machine Downtime

Nippon Gases - 2 Min

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Early Anomaly Detection

Nippon Gases - 2 Min

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Addressing Data Security

University of Tennessee - 2 Min

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Bringing End Users Along

Novelis - 2 Min

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Better Decisions from Data

University of Tennessee - 2 Min

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A View of the Future

Novelis - 2 Min

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APM 360™ Architecture

Case Example One: APM for large multi-stage centrifugal compressors

Maximize availability of integrally geared multi-stage centrifugal air compressor in an 3000 tons / hour Ammonia plant by predicting anomalies with cause and mitigation action advisory. Digital twin used blend of unsupervised with supervised ML models – TDA, LSTM encoders, KNN, Decision trees for anomaly detection. Benefit delivered $2M in a year by preventing unplanned outage events.

Case Example Two: Predictive Maintenance of LNG compression train

Minimize unplanned downtime of multi-stage centrifugal fuel gas compressor, gas turbine driven export gas centrifugal compressor, reciprocating boil-off gas compressor trains in a large LNG liquefaction facility by detecting incipient equipment faults & their causes. FMEA-powered blend of unsupervised & semi-supervised ML: TDA, SVM, NN Autoencoder, Random Forest. Benefit delivered over $2M through timely repair recommendations and outage avoidance.

APM 360™ Available on Microsoft Azure Marketplace

Customers can use the scalability, reliability, and agility of Microsoft Azure to deploy APM 360 to improve manufacturing operations.

View on Azure Marketplace  

Built on the Eureka AI Industrial Platform

Eureka AI Industrial Platform is the foundation layer of APM 360™. Beyond secure data connectivity, processing and storage, Eureka Industrial Platform provides rich user features such as connectors, analysis, dashboarding, alerts, cases and workflows that are seamlessly integrated into the APM user experience.

EurekaAI Industrial Platform

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